LTRZ-500 Vacuum Emulsifier
Manufacturing & Processing Machinery
MOQ:1 Piece(s)
Payment Method : T/T
Keywords:Emulsifier Vacuum emulsifier
| Product Category: | Manufacturing & Processing Machinery > | Trademark: | LEADTOP |
| Product Package: | wooden box | Specifications: | Customizable |
| Place of Origin: | Zhejiang, China | Port: | Shanghai |
Quotation Sheet:
Quote Subject: LTRZ-500 Vacuum Mixer Emulsifier
Item | Description of the goods | Quantity | Unit Price | Total Amount FOB Ningbo By sea | Remark |
1 | LTRZ-500 Vacuum Emulsifier Mixer | 1 Set | USD52,000.00 | USD52,000.00 | Include: 1.Contact parts with stainless steel 316 2.Siemens touch screen and PLC control 3.CIP System |
Ⅰ Note: The validity of this quotation is 60 days
Ⅱ Delivery 50 working days after receiving 30% deposit.
Ⅲ Payment 30% by T/T in advance, 70% of the total value by T/T before shipment.
Installation and after sales service:
Installing and Commission: We will install and test the machine in best working condition before shipment. If customer requires our technician to adjusting the machine and train technician at arrival place, we will send technician there. All our expenses including round-trip air ticket to the nearest airport, local conveyance to your factory, Lodging & Boarding expenses shall be payable by you. In case the stay of our technician, the service charges US $ 50 per day will be charged extra.
Warranty Period: There is one year for fully machine guarantee. And in this year if the machine broken caused by Mechanical problem, all of the spare part is free. The service of the machine all though the machine’s life.
After sales service: 1. we have seven technicians who gets passport ready to travel all over world to offer service to you.
2. We have 24hours hot line for Technical Support.
3. We get 18hours internet line for technical support.
4. Video camera in workshop to help you adjust and solve machine problem in working situation.
LTRZ-500 Vacuum Emulsifier Mixer—PLC Control
Working principle:
The LTRZ-500 Vacuum Emulsifying Mixer is composed of main pot(emulsifying pot),a water phase pot and an oil phase pot, vacuum unit, up-and down system, electrical control system and the motor frame etc.
The main pot is composed of the cut-off mixing pot, cut-off mixer unit, circulating system and the stirring system etc.
The materials are sucked into emulsifying pot by transportation pipe under the vacuum state, or it also can be put from the feed inlet.
The material are stirred by both the center blade and side scraper, which works on the inner surface of pot keeping stirring materials from being stuck onto the wall. In the process of blade-stirring, the materials are continuously crushed, pressed, fold. Then the material is sent to the cut-off mixing unit where they are again cut off, broken and stirring by the strong interaction between running cutting wheel and cutting sheath. The materials are finally crushed into small pellets of 200um~2um. Besides, because of the vacuum in emulsifying pot, the bubbles generated during stirring and mixing process are sucked out from material. The ex-circulating system can make the homogenizing more strong. The material within the pot can be give off only under the state of change direction of the control valves.
The temp controller on operation panel can adjust the temp of the homogenizer pot; The homogenizer stirring and the blade stirring cab be used simultaneously or dividedly; The homogenizer stirring time can be set by the custom according to the different material. After finished the whole procession please rise the pot cover for the clearing.
Main Technical Data:
Model No.: | LTRZ-500 |
Total volume | 600L |
Working volume | 500L |
Homogenizing motor | 7.5 kw |
Rotating speed | 1000-4000 r/min |
Frame and scrapper motor | 2.2 kw |
Rotating speed | 20-60 r/min |
Emulsifying tank kettle motor | 0.4 kw |
Working volume of the oil pot | 200L |
Oil pot mixing motor | 1.5 kw |
Working volume of the water pot | 450 L |
Water pot mixing motor | 1.5 kw |
Water circulation vacuum pump （KW） | 2.35 kw |
Working pressure of the jacket | 0.25 MPa |
Working pressure of tank | ≤0.09 MPa |
Pressure of Compressed air | 0.6-0.7 MPa |
Air compression consumption | 0.5 m3 /batch |
Water consumption for jacket | 1.0 m3 /batch |
Water consumption for cleaning | 0.8 m3 /batch |
Hydraulic motor | 1.5 kw |
Total power | 25 kw |
Machine drawing:
Part Specifications List:
4.1 | Specifications | |
Emulsifying tank | Heating：Steam Coil Heating | |
Stracture：Total volume 600L，working volume 500L，Three layers stracture，has upper and downer joint.The upper joint connect with the tank by flange,the downer joint connect with the tank directly | ||
Inner tank and the upper downer joint material：SUS316L,Thickness 6mm.Inner polish with 300 mesh | ||
Jacket material：SUS304,thickness 4mm.The max pressure 0.5Mpa. | ||
Surface material：SUS304,thickness 2mm.Outer polish with 300 mesh. | ||
Insulation layer material：Aluminium silicate | ||
Cover accessory：a)Inlet hole b)Vacuum hole c)Compressed air inlet hole d)Hand hole（With viewing glass e)CIP cleaning nozzle f) vent breather g) Pressure meter h) LED Viewing light | ||
Bottom accessory：Pneumatic discharge valve, PT100 temperature sensor | ||
Oil Water Pot | Heating：Steam Coil Heating | |
Stracture：Three layers stracture,upper cover with half open type,the tank connect with the operation platform directly | ||
Inner tank and the upper downer joint material：SUS316L,Thickness 5mm.Inner polish with 300 mesh | ||
Jacket material：SUS304,thickness 4mm.The max pressure 0.5Mpa. | ||
Surface material：SUS304,thickness 2mm.Outer polish with 300 mesh. | ||
Insulation layer material：Aluminium silicate | ||
Tank accessory：a) One set of Stir(Wave wheel type or push type) b)Temperature sensor d) Material Inlet hole e) Discharge bottom valve | ||
Transmission System | Part name | Specifications |
Emulsifying tank | 1) High speed homogenizing motor,can set the speed at 1000-4000r/min in the touh screen. 2) Scrape frame type mixing reduction motor,can set the speed at 20-60r/min in the touch screen 3) Paddle type mixing reduction motor, can set the speed at 30-90r/min in the touch screen. Note：Scrape frame type mixing and Paddle type mixing can use one reduction motor. | |
Oil and water pot | Rotating speed：960 r/min。 | |
Vacuum System | Part name | Specification |
Water circualtion vacuum pump | It has the function such as with cooling,big pumping rate,and with high vacuum rate.There won’t leak within one hour in the tank under the temperature 20℃ | |
Stainless steel buff tank | Liquid-Air separator | |
Pipes and valves | The vacuum pump of the main tank is stainless steel,there are filter valve, check valve, pneumatic butterfly valve intsalled in the vacuum pipe | |
Hydraulic System
| Part name | Specification |
Hydraulic system | Mainly includes hydraulic oil tank,hydraulic pump,pressure meter,motor, solenoid valve, pressure regulating valve.etc. | |
Hydraulic Piston | For the emulsifying tank cover,motor and mixing device lifting and falling | |
Heating cooling system | All pipes with stainless steel 304 and with polish finishing | |
All pipes auto controlled by the pneumatic angle seat valve, without manual valve. | ||
The cooling heating all controlled by the pneumatic valve,so it suits for the explosion proof condition.and suits for the auto control Cooling can use normal water or chilling water | ||
Discharging System | Discharge type：a) Positive pressure discharge b) Tank rotating discharge c) Rotor pump discharge (The material of the oil pot and water pot go to the emulsifying tank uses vacuum sucking) | |
The equipment includes the positive pressure discharge and auto rotating discharge | ||
Operating Platform | With stainless steel,thickness 3mm | |
Electronic part list
Item | Name | Brand、Model No. | Quantity | Origin | Remark |
1 | Touch screen | Siemens | 1 | German | 10.4 inch |
2 | PLC | Siemens | 1 | German | |
3 | Module | Siemens | 4 | German | |
4 | Pneumatic parts | Airtac | 15 | Taiwan | |
5 | Homogenizer inverter | Panasonic | 1 | Japan | |
6 | Homogenizer motor | ABB | 1 | Switzerland | |
7 | Stir inverter | Panasonic | 1 | Japan | |
8 | Stir motor | Chengbang | 1 | Taiwan | |
9 | Scrapper motor | Chengbang | 1 | Taiwan | |
10 | Viewing glass | Integral type | 1 | LTPM CHINA | |
11 | Water circulation vacuum pump | Zibo | 1 | Shangdong | |
12 | Pressure meter | Soko | 1 | Jiangsu | |
13 | Low temperature power supply | Schneider | 1 Set | China | |
14 | Bearing | CHE | 6 | Japan | |
15 | Mechanical sealing | BGM | 1 | Shanghai | |
16 | Oil sealing | SOG | 15 | Taiwan | |
17 | Pneumatic valve | 1”Quick install butterfly valve | 6 | Wenzhou | |
18 | Valve of the tank button | 1 | Wenzhou | ||
19 | Material sucking pipe | 1”，2.5m*2pcs | 1 | Wenzhou | |
20 | Rotary cleaning ball | 1 Set | Wenzhou | ||
22 | Temperature sensor | Zhonghuan PT-100 | 3 | Tianjin | |
23 | Hydraulic control parts | Quanda | 1 Set | Taiwan | |
24 | Pipe | Wenzhou | 1 Set | Outong |
Machine details:
Emulsifier Mixing system
Transmission system Viewing Light and Glass
| Contact Name: | Mr Baggio Chan | Contact Email: | in****o@chinaleadtop.com |
| Contact Job Title: | GM(General Manager) | Contact Mob: | 133***533 |
| Contact Tel: | 0577-65158944 | Contact Fax: | |
| Address: | Website: | http://www.chinaleadtop.com/ |
