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Business Type: Manufacturer
Main Products:Wire Drawing MachinesWire weleded mesh machineExpanded metal mesh machineTube millChain link fence machineRib lathMetal lathCorner beadGabion mesh making machineRazor barbed machine
ID:2006189256
Category: Manufacturing & Processing Machinery General Industrial Equipment
MOQ:1.00 Set(s)
full automaticautomatic welded mesh machinewelded mesh machine
L/CT/T
Description:
Both line wire coils and cross wire coils for the auto mesh welding machine are automatically straighten, cut and fed. The finished mesh is also automatically recoiled and cut. Line wires are automatically straightening, storage and feeding. Cross wires are automatically straightening, storage and feeding in the production line. Compared with ordinary reinforcing mesh welding equipment, both line wires and cross wires are fed with coils. Automatically feeding, recoil and cut and discharge the welded mesh roll which maximized save labor and greatly increased production.
Main technical parameters of production line
No | Item | Specifications | Remark | |
1 | Model | ABE-HLW-2500 | ||
2 | Mesh width | 2400mm | ||
3 | wire diameter | Φ2.5 ~4mm | Mesh coiling diameter≤φ4.5 | |
4 | Line wire spacing | 50mm | manual adjustment | |
5 | Cross wire spacing | 50mm | Touth scteen adjustment | |
6 | Feeding method | Line wire | coil | |
7 | Cross wire | Pre-cut,fixed length feeding | ≥2400mm(length) | |
8 | Number of welding heads | 51 | ||
9 | Welding speed | 55~70strokes/min | ||
10 | Welding pressure | 2510 ~ 4020N stepless adjustable | ||
11 | Supply voltage / frequency | 380V/50HZ | ||
12 | Equipment motor power | See Schedule 1 | ||
13 | Required power transformer | ≥1950kVA | ||
14 | Total equipment size (approx.) | 45m(L) ×8.6m(W) ×3.2m(H) | ||
15 | Total equipment weight (approx.) | 25.36t | ||
Description of main machine structure of equipment
1.wire pay-off
2. Line wire straightening and accumulator process
Occupy area: 5.54 m×3.3m, height: 3.08m, weight: 4250kg
2.1. Line wire feeding system
Occupy area: 2.76 m×0.37m, height: 1.06m, weight: 400kg
The line wire get through into the first straightening system, there is line wire broken detective here will stop the machine if the wire is broken, and machine can start work again after the machine start manually again.
2.2.Line wire straightening (before accumulator)
The line wire straightening is composed of oblique straightening before storage and straightening after storage, and is used for straightening after line wire laying.
2.3. Line wire feeding to accumulator
Occupy area: 3.01 m×0.44m, height: 1.33m, weight: 850kg
Supply power to each line wire straightening and feeding and finally send the straightened wire into the accumulator. Pneumatic control.
2.4Line wire accumulator
Occupy area: 2.76m×1.35m, height: 3.08m, weight: 1450kg
line wire accumulator: CNC automatic feeding and adjusting
line wire accumulator.
Each set can be controlled separately.
Emergency stop switch, keep personnel and equipment away from damage.
All pneumatic parts of the accumulator uses branded systems for easy replacement and maintenance.
All steel structures of the accumulator is hardened using the heat treatment technical.
2.5.Line wire straightening (after accumulator)
Occupy area: 2.76m×0.45m, height: 1.06m, weight: 600kg
Straight the wire after accumulate.
Each wire has 5 straightening rollers. (2 up 3 down), only straight the vertical direction.
Up straightening roller can adjust the down press function.
Roller size: OD 42mm, ID 24mm, thickness 12mm, weight 0.075kg
The roller manufactured from special forming material, and has conditioning and quenching treatment to increase rub fastness.
2.6feeding system to the mesh welding machine after accumulator
Occupy area: 2.76m×0.45m, height: 1.05m, weight: 600kg
3.Welding mesh machine
Wire space: 100*100mm, 150*150mm, 200*200mm.
Wire mesh welder with step less adjustable cross and line wire pitch, the line wire space is adjusted by hand; the cross wire space is adjusted by the electrical controlling cabinet.
The welding system is designed for smooth and ribbed wire
4.Mesh cutting machine
Occupy area: 2.8m×1m, height is 1.6m, designed weight is 2750kg
Cut off the welded mesh into mesh panel
Cut width: 2400mm Power: 5.5kw
5.Mesh bending machine (V mold)
6.Mesh stacking (Mesh blanking and convey equipment)
The main function of the automatic mesh stacking is to support the webs in the conveyance after the welding is completed, and the blanks that have been cut to a fixed length are superimposed, and after reaching a certain height, they are transported out by themselves. Suitable for meshes with a width of 2500mm and a length of 3040mm.
Occupy space: 5.5m×3m, height 1.63m, weight 960kg, packing height: 500-600mm
Auto collect the welded mesh
There is limit sensor to control the motor stop and start.
7.Mesh coiling device
The mesh coiling device rolls, cuts, bundles and pushes the continuously welded mesh sheet to the rolling mesh frame for lifting. The remaining chassis, rewinding mechanism, cutting device, pushing machine, rolling mesh frame and hydraulic system.
(1) Equipment main parameters
a, diameter of winding wire (rib): ≤Φ4.5mm;
b. Rewinding size and weight: D ×d ×B =Φ175×Φ800×2500mm, (about) 500Kg;
c. Motor: (440V, 51Hz,)
2Coiling: 3kw / 1420rpm;
2Rolling pressure: 0.12kw / 1300rpm;
2Shear: 11kw / 1460rpm;
2Pushing and turning the mesh (hydraulic): 2.25kw / 1420rpm;
d. Total equipment size: L×W×H=7541×4740×2525mm;
e. Equipment weight: 4896kg;
8. mesh collecting table
The mesh collecting table is a motor that drives the rollers to rotate and transport the stacked mesh. It consists of a motor reducer, a sprocket and chain transmission, a bracket and a roller. The entire conveying roller is used for (6×2.5m) 15m long conveying rollers to stack the mesh.
(1) Equipment main parameters
a. Motor: 1.5kw / 1300rpm, three-phase 440V / 50Hz;
b. Speed: 20m / min;
c. Total equipment size: L×W×H= 15000×2000×225 mm; (composed of 6 groups, 2500mm / group)
d. Machine weight: 3000kg;
9. Controlling system
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