SG160 series heavy-duty CNC wire mesh weaving machine

SG160 Series Heavy-duty CNC Metal Wire Mesh Weaving Machine

SG160 series heavy duty CNC metal wire mesh weaving machine is developed by our own company. It is suitable for weaving heavier metal mesh fabric. It adopts flexible rapier linear weft insertion with the characters of small opening and flat mesh surface. There are two kinds of beating up forms: single beat /pick and double beat/pick and many kinds of shedding opening structures which can be selected, like tappet hanging/harness heald, arch heald and servo dobby, etc. It is equipped with numerical control mesh winding, numerical control let-off and automatic adjustment of mesh tension. It can weave stainless steel, iron, copper, brass, phosphor copper, aluminum, platinum, FeCrAL, polyester, plastic and all other materials of wire mesh.

Main technical parameters:

Weaving width: 1000mm, 1300mm, 1600mm, 2000mm,2500mm,3000mm

Wire diameter range: 0.1-0.8mm

Weaving density: plain weave square hole 10-100 mesh; twill weave 300 mesh

Speed: 70 RPM step-less speed regulation, the actual speed depends on the weaving width and detailed specifications.

Heald frame and form: three kinds of structures are optional-tappet hanging/harness heald, arch heald, servo dobby and 2-8 pieces of aluminum alloy heald frame or steel heald frame (optional)

Basic tension: 40000 N/m.

Technical features:

1. Adopting numerical control let-off (feeding warp wire) by AC servo motor, it can real-time display tension’s data and adjust automatically.

2. In addition to ordinary weaving patterns, the multi-axis design can realize special twill weaving and patterns by cooperation with each axis’s servo motor and rotary electronic dobby or servo dobby mechanism implement with programming.

3. Two forms of beating-up are available: crankshaft beating-up or cam box beating-up. The spindle motor adopts frequency conversion step-less speed regulation.

4. PLC controlled high performance servo motor can realize precise and fast one-way linear weft leading. The unique control program reduces the friction between the rapier head and the warp wire and greatly reduces the warp and weft broken ends. It is equipped with the weft sensor, and can realize automatic stop when warp or weft wire broken and automatic searching the weft.

5. The three-roller coiling/rolling structure controlled by AC servo motor can realize high-precision coiling and non-stop off-line coiling and take off the mesh in any length. The optional AC servo motor controlled constant tension coiling mechanism can realize different ways of coiling and make the tension more accurate.

6. Optional Ethernet remote control module can realize centralized lubrication that makes maintenance more convenience and efficient.

7. Optional on-line weft storage device for weaving heavier fabrics.