Aseptic Vial Filling Line

Today advanced aseptic processing is growing significantly to keep operator out of the aseptic processing as far as possible. Many new technologies are developed to meet advanced aseptic processing requirements. From design concept to technology choice, We adopts the industrial latest design in filling machine, washing machine,  sterilization tunnel and capping machine to minimize microbiological contamination during production for sterility assurance.

During the critical aseptic process of sterile injectables, we focus on systems thinking and practice. We study materials transfer challenges and requirements. We study filling line integration with auto solution preparation systems, freeze dryer auto loading systems, stopper and cap aseptic transfer systems and barrier systems.

Through mechanical integration with upstream and downstream equipment as well as complete process automation integration,  we work for uninterrupted ted and  consistent  process  establishment  to continuously improve drug quality and production efficiency.

Today more and more oncology products come into market. Isolator Technology is becoming well-recognized technology for the processes requiring Grade A. But meanwhile Isolator Technology brings challenges for oncological production line,   for example complex materials transfer and GMP quality requirements as well as safe handling of operators. In the recent years, as the isolated filling pioneer in the emerging markets, we designs and practices many advanced oncology injectables production lines in the markets which bring reputable names - KUFill and Mini KUFill.      

Our key features and advantages

Advanced Aseptic Processing Design Concept to minimize human-gene rated contamination in the critical process.

? Systems thinking and integration with upstream and downstream equipments so that the aseptic processing line is highly integrated, safely interlocked and reliably recorded.

? Focus on RABS or Isolator integration by design.

? Good practice in High-Speed Filling Line for Large-Scale and High-Efficiency injectables Manufacturing.

? Advanced KUFill System for Flexible injectables Manufacturing

? Usage of Robotic handling for advanced aseptic processing

? Less operator need for production, low operating cost.

? Servo Motor Control to provide a high level of automation that leads to operational accuracy as well as process reproducibility.

? Self-diagnosis and self-maintenance.

Improving In-Process Control and reduce products loss.

? Automatically generate production batch reports in compliance with GAMP5 and 21 CFR PART 11.

? Critical parameters available with control, indication, record, print and backup.

? Less change parts, fast parts change and change part with tool less.

Please kindly note that price and payment term shall be negotiable.