High Velocity(HV) Four color FLEXO Printing Slotting Die-Cutting Machine

All the parameters of the document and pictures all explanation power belongs to the company, if there is any change, without prior notice.

The price is for reference only!

1. PLC control every print elements and it has phase adjustment in grooving part, which make it convenient.

2. Every driving roller is high-quality steel, which using hard chromium plating and surface scoured.

3. The main gear using high-accuracyspur gear turn，Texture of material is 40Cr high quality alloy steel, Carburizing treatment, toothed portion is machining by grind, hardness is 60-65, it has good abrasion resistance.

4. Every parts are motorized separate machine, pneumatic locking pneumatic locking, the warning bellcontinued to warn when walking, so that to ensure operator safety.

5. Gear with the transmission shaft adopt keyless connection, the shaft and the gear seamless connectivity to ensure chromatic precision.

6. Host hands start button, ensure operator safety.

7. The front and the middle of the device, respectively, with avery emergency stop switch.

8. When the device is powered, standby, operation, or abnormal, the light will indicate (LED tri-color LED).

9. Each unit is set emergency stop switch, it may stop moving electric ministries,to ensure that internal operator is safe.

NOTE: This machine has a feeder group for each mobile unit dragging.

10. The appliances are used internationally renowned brands, when the whole zero, all of the preset phase data function, printing, die-cutting phase become zero, to fine tune and adjust the phase frequency adjustment function, so that printing, die cutting phase adjustment time is reduced and high precision.

11. Host motors and AC variable speed motor with adsorption.

Each unit using an independent electronic control unit, safe and reliable.

All of the lights, relays, buttons, contactors, air switch using the Chint or Schneider.

The drive takes INVT products.

PLC and touch screen using Canada Xinje products.

Rotary encoder uses Sanfeng company's products.

With double shielding, printing gap adjustment using two-stage horizontal aluminum wheel box with self-locking.

Main technical parameters

 Functional configuration

A： Feeding unit (lead edge feeding mode) double handed reel

1)The master control panel by the touch screen and button control operation, convenient and reliable.

2) Host initiated by two-button control start, ensure that operators and host-initiated security.

3) Continuous or skip feeding (with counter) (select or skip feeding if necessary).

4) The paper feed count is set to display the number of production.

5)Left and right electric controlled mechanical shutter position, scale display by the moving distance.

6) The front bezel to manually adjust the gap.

7) The front feed 4KW fan, suction assist paper feeding, according to the different paperboard bending, variable frequency air volume adjustment to ensure smooth paper feeding.

8) Dust collector, fan brush and remove the cardboard surface confetti.

9) Get an outer diameter of the paper roll φ101mm, thick-walled seamless steel pipe, wrapped with plastic wear, namely to maintain flexibility and ensure that the surface wear and reduce compressed into cardboard.

Under the outer diameter of the paper feed roller φ101mm, seamless steel embossed surface grinding and hard contact plating process.

Two roller bearing drive with Oldham coupling transmission, reducing wear and tear steady drive.

Machine clutch with electric machine clutch, along with the traveling between continuous alarm warning lights to ensure worker's safety.

Attached to the drive shaft friction clutch, to avoid malfunction or motor overload protection will not burn.

Feed unit, printing unit, cutting unit electric auto zero.

Pneumatic interlocks, the host motor start protection device (when the machine is not keyed, the host can not start running).

B. Printing Unit

1. The outer diameter of the printing plate roller ф208mm <version containing thick outer diameter ф220mm>

2. Thick-walled seamless steel pipe with high-quality printing roll, surface grinding hard chrome plating.

3. Balance correction, smooth operation.

4. Reel hanging version, unilateral locking, so hanging on the bit version is accurate, convenient and fast.

5. Full-groove siding for 10mm strip hanging version.

6. When handling the printing plate, convenient and flexible foot switch electric control reversing.

• The platen roller

  1. The outer diameter of the platen roller ф100mm.

  2. Thick-walled seamless steel tubes， surface grinding, hard chrome plating.

  3. Balance correction, smooth operation.

  4. Roll gap adjustment using self-locking structure, the adjustment range 0-11mm.

• Anilox ink transfer

  1. Anilox roll diameter ф136mm.

  2. Thick-walled seamless steel pipe surface grinding and then polishing the surface, carving textured, hard chrome plating.

  3. Consistent outlets ink evenly, extend the life of the plate and the rubber roller.

  4. The can be formed when the rubber roller and anilox rotation speed difference, so the doctor role play rubber roller.

  5. Pneumatic feeding system with automatic lifting device (network printing rolls decreased contact with the printed version, when it stop printing, anilox and plate rose isolated).

• Note: The first color ceramic anilox line 220, line 250 ceramic anilox second color, third color ceramic anilox line 250; fourth color ceramic anilox of 280 lines. Optional according to customer requirements.

Origin: Jiangsu force

• Inking rubber roller

  1. Inking rubber roller outer diameter ф136 mm.

  2. High Quality seamless steel pipe wrapped durable, corrosion-resistant, wear-resistant rubber.

  3. High special rubber roller grinding, good ink transfer effect.

  4. Rubber roller adjust self-locking structure, adjustment range 0-3 mm.

Origin: Baoding Jinghui

• The phase adjustment mechanism

  1. Planetary gear structure.

  2. Touch screen digital display indicates the phase, make the operation more convenient, intuitive, and accurate.

  3. Printing phase with touch screen control and electric digital 360 ° adjustment (operation stop can be adjusted).

  4. The printing plate roller with electric adjustment phase. When it is zero and tune version fast, it become high accuracy tone version. The whole machine become auto-zero, then automatic coarse phase, to be printed on a test, and then fine-tune the digital input, greatly reducing waste cardboard.

• Ink loop structure

  1. Pneumatic diaphragm pumps, ink stability, and easy operation.

  2. Ink filter, filter impurities. (Fuding using two-way diaphragm)

• The printing phase fixtures

Electromagnetic brake mechanism, when the adjustment phase separate unit, the brake mechanism restrictions gear, keep the original gear fixed position point.

• The axial adjustment mechanism

1）Axially with touch screen and electric adjustment mechanism, the control range ± 10 mm.

2）Digital display indication makes the operation more convenient and intuitive, and accurate.

 C. Slotting Department

1）The upper and lower slotted cutter shaft ф 100mm, the upper and lower presser shaft ф 60mm, and the parallel operation has a spiral cleaning tank to facilitate the removal of dust.

2) Four-knife synchronous electric adjustment of the height of the carton, with internal tooth structure, will not cause the oil to contaminate the carton.

3）The width of the slotted knife is 7.0 mm. The alloy steel via heat-treatment, grinding tooth type double plate grooved knife has sharp edges and high precision. Place of Origin is Qingdao Lifeng

4）With pre-loaded roller, the cardboard after pre-pressing line is not easy to crush.

5）Slotted phase adjustment mechanism, planetary gear construction.

6）Slotting phase adopts electric digital 360 degree adjustment (operation and stop can be adjusted).

7）Slotting upper and lower cutter heads, the axial synchronous electric adjustment of the upper and lower pressure rollers is adjusted                                                  

D. Die-cutting unit

1. Operation Function

1) If template roll and excellent strength glue roller don't work, it will be automatically released through the cylinder eccentric device, which can be reduce the machine load load, while extending the advantages of plastic and die cutter life.

2) A planetary gear-type structure, with the printing unit.

3) Die-cutting phase with touch screen control and electric digital 360 ° adjustment (operation stop can be adjusted).

4)  Electric digital adjustment lateral displacement, adjusting the distance of about 10 mm.

5)  The machine is equipped with excellent strength glue correcting means, after repeated rubber roller can be corrected using.

2.  Die roller (lower roller) 

1. Die roll outer diameter ф175mm (without cutter)

2. Steel materials, surface grinding, hard chrome plating.

3. Balance correction increase the operating stability.

4. Die fixing screw hole spacing, axial 50 mm, radial 10 equal portions.

5. Applicable cutter height 25.4mm.

Wood stencil thickness 16-18mm (three boards)  17-15,3mm (five boards)

6. Die rolls can be loaded with slotted and Slotting slotting cutter ，slotting cutter on the cutter rollers may be manual adjust the high and slotted box .So that to save the cost of the plate to make slotted box.

3. Cushion roll (higher roll)

1）outside diameter φ180mm

2）Surface grinding alloy steel seamless steel pipe material, hard chrome plating

3）Balance correction, increase operating stability

4）Adjust the cutter gap manually.

5）Pad thickness is 10 mm, width of the pad is 250mm.

6）Mechanical swimming means transverse 40 mm.

7) Ro pads have speed difference compensation machine, it can track line speed cutter rolls, make the trimmed cushion roll wire-speed line and die cutter roll same, in order to ensure the unity of different processing batches of the same species die size.

E. Stacking machine

1）The output bin can be operated manually or automatically, then the paper width can make electric adjustment.

2）Bin synchronous speed and feed rate can also adjust the speed of a single bin.

3） Stack height is 1700 mm, the main motor inverter drive.

4） BED lifting strength chain driven.

5） Pneumatic action then tray when cardboard stacked to a certain height, then automatically extend cardboard.

6） Plane wrinkle belts to prevent paperboard decline.

7） Bin arm belt can adjust the tightness alone, without belt length restrictions