1800 TYPE FIVE LAYER HARD BORAD PRODUCTION LINE SPECIFICATION

1800-5layer  HARD BORAD LINE MAIN TECHNICAL PARAMETER AND REQUIREMENT

1. DESIGN SPEED:120M/MIN

2. 2.WORKINGSPEED:50-100M/MI

3.WORKING WIDTH:1800MM

4. SHEET CUTTING LONGTH:500MM-9999MM

5. SHEET CUTTOMG PRECISION:+1MM

6. SHEET THICKNESS:2-4MM

7. QUANTITY:3-5T/H

8. MACHINE LONGTH: AROUND 80 M( DECIDE BY CLIENTS REQUIREMENT)

9. PWOER :380V 50 HZ THREE & FOUR PHASE

10. TOTALLY PWOER : AROUND 130KW( ACTUAL USE ABOUT 80KW)

11. GULE QUANTITY: ABOUT 15-30G PER SQUARE METER PER LAYER( ACCORDING TO DIFFERENT QUALITY GULE QUANTITY DIFFERENT)

NOTE : CLIENT SELF NEED PREPARE

1. AIR COMPRESSOR (0.67M3). PIPE FOR FULL MACHINE CONNECT, AIR COMPRESSPR TANK (1M3) AND PIPE JOINTHEAD.

2. GULE PIPE AND JOINT HEAD

3. PWOER .ELETRICAL WIRE. AND PIPE

4. WATER ,WATER PIPE, AND BUCKET.

5. WATER,ELETRICAL, GAS AND FOUNDITON STRUCTURE.

6. MACHINE INSTALL NEED PAPER, CORN GLUE, CAUSTIC SODA FOR INDUSTRIAL USE, BORAX ETC.

7. MACHINERY OIL, LUBRICATION OIL, HYDRAULIC FLUID,GREASE.

ZY-1800 HYDRAULIC MILL STAND (5 SETS)

TECHNICAL PARAMETER :

MOVEMENT : HYDRAULIC

WIDTH : MAX 1800MM MIN 500MM

DIAMETER: MAX 1700MM MIN 350MM

SINGLE SIDE WEIGHT LOAD : MAX 2000KG

MAIN ROLLER DIAMETER :240MM THICKNESS:20MM

GAS PRESSURE(MPa): 0.6-0.9MPa

POWER CAPACITY:3.7KW

WORKING POWER: VOLT 380V ,50HZ

MACHINE DEMENSION:3650X1450X1500(LXWXH)

MACHINE WEIGHT:2000KG

DYDRAULIC SYSTEM PARAMETER 

WORKING PRESSURE (MPa): 12-16MPa

HYDRAULIC CYLINDER( MOVMENT): φ100MM X 500MM

HYDRAULIC CYLINDER DIAMETER(TIGHT): φ63MM X 750MM

HYDRAULIC PUMP POWER CAPACITY:3.7 KW

HYDRAULIC PUMP SOLENOID VALVE :220V 50HZ

STRUCTURE FEATURE

SYMMETRICAL STRUCTURE CAN PUT TWO PAPER ROLL SAME TIME, NO NEED STOP MACHINE WHEN

CHANGE PAPER.

HYDRAULIC MOVEMENT OF UP AND DOWN , TIGHT AND LOOSE, SLEF AND RIGHT.

HYDRAULIC HEAD USE CAST IRON SHARP HEAD , AVAIBLE FOR EVERY TYPE PAPER

MAIN PARTS AND MATRIAL PLACE

MILL STAND ROLLERS : STEEL ROLLER ?240MM, THICKNESS 20MM ORIGIN: CHENGDU

WALL IS WIRDING FROM IRON ORIGIN:HEBEI

ARM :HT200 CAST IRON ORIGIN:HEBEI

MAIN BRIAGE CHANNEL: 160MM ORIGIN:TANGSHAN

PNEUMATIC COMPONENT: TIANAN ORIGIN:ZHEJIANG

TRUCK FOR HYDRAULIC MILL STAND (10SETS)

TECHNICAL PARAMETER : 

WIDTH : 1800MM

MACHINE DIMENSION:6000MMX 350MMX260MM(LXWXH)

Structural characteristics of

* Push the original paper in place, light and flexible.

* The track is completely buried, and the main frame is welded with 14 channel steel, which is strong and durable.

* Each bracket shall be equipped with two paper trolleys to load paper from both sides.

BRIAGE (1SET)

The function of bridge transport is to transport the base paper to the position of the regulation smoothly and accurately. The conveying bridge is composed of bridge frame, roller guide device and paper receiving device.

TECHNICAL PARAMETER : 

WIDTH :1800MM

MACHINE DIMENSION:16400MMX3400MMX3500MM

PULL PAPER ROLLER: φ165MM

FEEDING PAPER ROLLER:φ86MM

AUTOMATIC SIDE MACHINE (1 SET)

TECHNICAL PARAMETER :

WORKING WIDTH：1800MM

CORRECTION ROLLER DIAMETER 130MM

POWER CAPACITY : 0.55KW/LAYER

POWER: 380V, 50 HZ

MACHINE DIMENSION:2350X900X2250MM

WEIGHT :1200KG

ULTRASONIC TESTING, HYDRAULIC ADJUSTMENT

AOTUMATIC SIDE , REDUCE WASTE PAPER

ZY-600 PREHEATER

The main function of the machine is to adjust the water of the base paper, reduce the water of the base paper, make the water basically the same and make the base paper more smooth.

TECHNICAL PARAMETER : 

WORKING WIDTH :1800MM

PREHEATER DIA:φ 600MM

WORKING TEMPRATURE: 120-180 ℃

POWER CAPACITY: 1.65KW

POWER : 440 VOLT, 50HZ

MACHINE DIMENSION: 3600MMX700MMX2550MM(LXWXH)

GLUE MACHINE (1SET)

TECHNICAL PARAMETER : 

WIDTH :1800MM

MAX MACHINERY SPEED: 110M/MIN

WORKING SPEED: 50-100M/MIN

WORKING PRESSURE:0.6-0.9MPa

MACHINE CAPACITY:12KW

POWER :380V, 50 HZ

MACHINE DIMENSION :3800MMX 1200MMX2040MM(LXWXH)

PRESS SHEET BY PNEUMATIC

RUBBER ROLLER : φ170MM

ANOIXL ROLLER : φ270MM

PRESS ROLLER: φ104MM

FEEDING ROLLER: φ104MM

STRUCTURE FEATURE 

EVERY LAYER GULE SEPERATE MOVE, FREQUENCY CONTROL

RUBBER ROLLER HARDNESS 85 DEGRE, BOTH SIDE HAS MANU ADJUSTMENT, GLUE QUANTITY CAN

ADJUST.

GULE BOX S034 STEELESS.

GLUE ROLLER WITH FULL MACHINE CONNECTTED CONTROL

ELETRICAL SUPLY GULE , MANU ADJUST QUANTITY.

FUSING PRESS MACHINE

The main function of the compactor is to bond the composite board and finalize the design. The device is mainly composed of roller device, roller press device, pneumatic pressure device, and frame

TECHNICAL PARAMETER :

WORKING WIDTH :1800MM

MACHINE DIMENSION: 2905MMX2630MMX1675MM(LXWXH)

PRESS SHEET BY PNEUMATIC

Structural characteristics of

* Single section independent drive, whole line synchronization, single section speed adjustable

* Pneumatic rise and fall of upper roller, adjustable pressure.

* More firm and smooth cardboard after bonding.

COMPACTOR MACHINE

The main function of this machine is to pull the composite5 layers cardboard to the electric heating and drying cadres. The machine is mainly composed of upper and lower fusing roller, pneumatic pressure device, paperboard device, frame device and so on. This machine is an equipment for compacting and gluing paper sheets together. The pressure can be adjusted according to the type of paper and relevant conditions.

TECHNICAL PARAMETER :

WORKING WIDTH : 1800MM

MACHINE SPEED :120M/MIN WORKING SPEED: 50-100M/MIN

MACHINE CAPACITY: 7.5KW

WORKING POWER:380W 50HZ

MACHINE DIMENSION: 2630MMX750MMX1755MM(LXWXH)

MAIN ROLLER DIA :φ525MM

Structural characteristics of

* Independent motor drive, frequency conversion control.

* Pneumatic lift of the pressure roller, which can adjust the pressure to fit the paper adhesion of various qualities.

* The pressure roller adopts the fine grinding chromium plating roller, pneumatic lifting, adjustable pressure.

* Suitable for different quality paper bonding.

HEATING PART (THIS PICTURE IS REFERENCE ONLY)

The main function of this machine is to finalize the design of the bonded paperboard and solidify the adhesive material with certain heat, pressure and time. The device is mainly composed of supporting roller, pressing roller device, pneumatic pressurizing device and frame, etc.

TECHNICAL PARAMETER : 

WORKING WIDTH: 1800MM

MACHINE DIMENSION: 12000MMX2630MMX640MM(LXWXH)

ROLLER DIA : 105MM

POWER CAPACITY: 15KW

COOLING PART

The plastic section of the main role is the cardboard, through a certain amount of pressure and time to make the cardboard finalize the design. The device is mainly composed of roller press device, roller support device, cooling fan, and frame.

TECHNICAL PARAMETER : 

WORKING WIDTH: 1800MM

MACHINE DIMENSION:9000MMX2630MMX1405MM(LXWXH)

PRESS SHEET BY PNEUMATIC

15 GROUP COOL AND FINALIZE DEVICE , THE ROLLER DIA 120MM

12 PIECES FROZEN FAN

Structural characteristics of

* Upper roller pneumatic lift adjustable pressure.

* Strong wind refrigeration, so that cardboard moisture and heat quickly distributed, to meet the qualified requirements

* More firm and smooth cardboard after bonding.

MAIN RDRIVE

The main function of this machine is to send the composite shaped cardboard to the crosscutting machine by traction and cutting. The machine is mainly composed of upper and lower cots, pneumatic pressure device, vertical cutting device, frame device and so on. The diameter of the lower roller 525mm cots. Upper roll diameter 420mm, pneumatic compression.

TECHNICAL PARAMETER :

WORKING WIDTH: 1800MM

MACHINERY SPEED :120M/MIN     WORKING SPEED: 50-100M/MIN

MAIN DRIVE PWOER: 15KW

POWER:380V 50HZ

MACHINE DIMENSION:2630MMX1060MMX1755MM(LXWXH)

PRESS SHEET BY PNEUMATIC

MAIN ROLLER DIA: φ525MM

NC CUT OFF MACHINE

The main function of the machine is to transfer the cardboard to the required specifications crosscutting. The machine is mainly composed of paper cutting department, conveying department, output department, electric control department, lubrication department and rack department. Using computer spiral knife, small shear force, cardboard cut flat, reduce the cost of cutting knife.

TECHNICAL PARAMETER : 

WORKING WIDTH: 1800MM

DESIGN SPEED:120M/MIN

WOKING SPEED:50-100M/MIN

CUTTING SHEET AREA: MAX 9999MM MIN 500MM

CUTTING PRECISION:±1MM

ROLLER DIA: φ240MM

FEEDING ROLLER DIA: φ100MM

MACHINE WALL WIDTH 1000MM

POWER: 380V 50HZ 90A

POWER CAPACITY: 53KW

MACHINE DIMENSION:4100MMX1550MMX1920MM

CROSS  ANGLE  HORIZONTAL OUTPUT STACKER

TECHNICAL PARAMETER :

WORKING WIDTH: MAX 1800MM

MAX MACHINERY SPEED:120M/MIN    WORKING SPEED: 50-100M/MIN

STACK LONGTH: MAX 1500MM MIN 400MM

HIGHT OF STACK: 150MM

AIR PRESSURE: 0.6-0.9MPa

WORKING PRESSURE: 380V 50HZ

POWER:6.6KW

MACHINE DIMENSION:4800MMX3100MMX3500MM(LXWXH)

Structural characteristics of

*PLC control output, automatic count, automatic horizontal output board

* The extension of the conveyor is convenient for the high speed under the buffer cardboard piling, avoid cardboard damage.

* Overall wide belt conveyor, paper transport neat, smooth

* Automatic count detection control can also be achieved by manual button batch action, and automatic cycle stacking control.

* The stack adopts PLC control, which can set relevant data on the text. The control is accurate and reliable, and the operation is simple and fast.

* The conveying motor adopts frequency conversion speed regulating motor and synchronizes with the production line.

GLUE SYSTEM

TECHNICAL PARAMETER : 

VERTICAL REVOLVING ARM MIXER 1500KG   1PIECE

STORAGE TANK VOLUME: 1000KG            1PIECE

MIXER MOTOR POWER: 5.5KW

STORAGE TANK MOTOR POWER:3.0KW

POWER:380v  50HZ

1.5INCH BEARING PUMP ONE. 1 INCH BEARING PUMP THREE. WITHOUT GULE PIPE AND JOINT HEAD