PACKAGING MATERIAL QUALITY AUTOMATIC HIGH-PRECISION SAMPLING INSPECTION SERIES EQUIPMENTS

INTRODUCTION:

This series of equipments are oriented to the needs of random inspection before packaging materials are put into storage or production and use, and can realize the printing quality, color difference evaluation, appearance quality, size measurement and micro-crack of packaging materials such as bottle caps, labels, bottles, boxes, cartons, etc. Indexes are fully automated and high-precision detection; it can significantly improve sampling efficiency, unify sampling standards, and avoid the risk of misdetection and missed detection; for each package material product tested, a "physical examination report" will be generated to improve the evaluation ability of packaging material products; All sampling data is automatically statisticaled and analyzed in the packaging material management system to strengthen the management of suppliers. By mingjia’s weighing detection algorithm，It can automatically determine whether the product is qualified or not， And then the unqualified product is automatically moved to the defective product stacking chain when passing through the rejector.

  TECHNICAL FEATURES:

1. Automatically complete the switching and detection operations. The equipment is equipped with an automatic motion control system, which can be switched to the preset state with one key. The samples to be tested are automatically imported, detected and measured, transferred, and exported in the equipment. The whole process does not require manual intervention, reducing the difficulty and intensity of the inspectors’work；

2. Comprehensive detection function, high precision and accuracy. The equipment uses sub-pixel image analysis technology to achieve micron-level measurement accuracy; relies on image registration analysis technology to realize the discrimination of small text patterns in printed products; for the problem of the anisotropy of micro-crack observation, based on the self-developed "multi The "angle multi-dimensional" image acquisition module, combined with the unique regional statistical analysis algorithm, completes the high-precision detection of micro-cracks; adopts the color space manifold cluster analysis technology to avoid the influence of environmental interference and human subjective factors, and ensure standard Consistency improves the accuracy of color difference evaluation;

3. Automatically generate medical examination report. The equipment automatically scores each sample for sampling in accordance with quality inspection standards, and records product defects and differences with graphic data, which is convenient for review, analysis, and archive management;

4. Equipped with packaging material management system. Automatically carry out statistical analysis of data from different manufacturers and different batches of packaging materials, realize the digital tracking management of packaging materials and their suppliers, support the introduction of management systems such as MES, ERP, and realize data sharing;

5. New product type standards can be established quickly and conveniently. The equipment adopts the operation mode of "automatic training and automatic detection", standard samples can automatically complete the establishment process of digital samples and their quality standards in the equipment, and then can detect new packaging materials;

6. It can meet customer's personalized production needs inspection. The test function is modularized design, which can be flexibly matched; it has independent research and development and production capacity, and can customize products according to customer needs.

  TECHNICAL INDICATORS:

1.Scope of application：Bottle caps, labels, boxes/gift boxes, cartons and bottles, etc.

2.Installation position：Packaging material warehouse (before storage), quality inspection room (before use)

3.Detection functions：Printing quality, size, surface appearance quality, micro-crack defects, etc.