Hongfa AAC block production line, professional autoclaved aerated concrete block production line

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 Hongfa AAC Block Production Line

1.AAC block from Hongfa AAC block plant

Areated concrete block(light block) is the light and porous building material.

It can be made into any size of bricks and steel reinforced blocks:

such as 600x200x100mm,80x80x180mm,240x115x53mm,600x200x125mm etc. They could be used in industry building and common building. in future, AAC block is an ideal substitube for traditional clay brick.

2.Application

Autoclaved Aerated Concrete Block are widely used as external wall panel(exterior wall panel), internal wall panel, partition wall panel, flooring, roofing, fence, cladding, curtain wall and facade etc.

Autoclaved Aerated Concrete Block are widely used in different kinds of buildings, such as public facilities, industrial constructions, steel structure building, wharehouse, workshop, stores, hospitals, apartments, villas, schools, supermarket, etc.

 

Main process flow of Autoclaved Aerated Concrete AAC Blocks Plant Production Line

 Manufacturer Sand Lightweight AAC Block Making Machine 

Hongfa AAC production line main components

The technology that Hongfa AAC Block AAC Production Line mainly adopts the Germany Yitong process to realize the green body turning in the air, the fixed-step cutting of the green body walking, the hydraulic lifting and conveying, the bottom turning in the air, and the defoaming treatment of the steam drum.  

 

1.Raw material preparation for AAC plant:

A, Milling sand ( fly ash no need mill) and to make slurry

B, Lime: crushing - milling ( or to buy lime power directly)

C, Gypsum:to mill with sand or lime or input with fly ash then to make slurry directly.

    

2. Dry and wet Ball mill for lime and sand

 

3.Slurry batching: 

The prepared and stored raw materials to be used are metered, adjusted for temperature and concentration, and a small amount of dosing materials are metered on-site, and then fed to the stirring equipment in turn according to the process requirements.

4. Pouring: 

In this process, the materials that are put into the mixer after the previous batching process are measured and adjusted if necessary, and the materials that meet the time, temperature, and consistency requirements of the process are made, then pouring into the mold. The pouring process is an important process that can form a good pore structure, and it constitutes the core link of aerated production as the batching process.

5.Cutting: The cutting process is to divide and shape the aerated concrete body to meet the appearance size requirements.

Vertical cutting : 

Horizontal cutting : 

6.Autoclave curing: 

High-pressure steam curing of aerated concrete aac body. (Usually above 174.5 ℃)

 

 

The advantages of Hongfa AAC Block Production Line

1. It can realize the mixed grinding to prepare the cementitious material and effectively improve the pouring stability; the flow-tube type pouring stirring can shorten the stirring time and greatly improve the uniformity of stirring. 

2. Raw material processing can realize the hydrothermal ball milling process and improve the stability of fly ash and mortar.

3. Staggered batching process. The batching building is divided into two and staggered. It simplifies the layout of equipment and building structure, and meets the requirements of staff space and equipment layout. 

4. Integrated layout technology, which arranges the batching, pouring, pre-cultivation, cutting, bottom removal, marshalling and other processes in the same workshop. Uses hydraulic lifting and conveying equipment to separate the walking guide from the main body of the workshop and reduce the height of the workshop. Layout, avoiding dead corners in the building, shortening the return path of waste water and waste slurry, reducing the moving space of operators and improving work efficiency.

 

About Hongfa Machinery Group
Hongfa Group Established in 1990.
A leader developer& Manufacturer of Construction Material Machinery.
Main business Range & Products: 
Lightweight Panel Production Line, AAC Block Production Line, Full Automatic 

Concrete Block Production Line, Artificial Quartz Plate Production Line, Concrete Pipe Machine, Concrete Tile Machine, Concrete pipe machine, Bidirectional Hydraulic Brick Maker, Mining Machinery,  Concrete Batching plant,  Stereo Parking Equipment,  etc.

Hongfa Strengths

1)More than 30 years experience. 1500 employees (50+engineers)                   

2) Total 4 factories with 440,000m2 and annual sell above USD100 Million .                   

3) 10,000 customers and fulfillment to over 120 countries.                    

4) Continuous service and logistics system.                    

5) High quality products and competitive price.We hope we can cooperate with each other and establish a win-win business relationship.

Packaging and shipment

Our service

Pre-sale service support:

According to each customer's demand and budget, we offer you the professional solution, process flow design and production equipment. More importantly, we welcome every customer to visit our factory and working machine in the site before placing the order.

During-sale service support:

Assist clients to finish the factory visit planning. Before delivery equipment to customers, complete debugging and checking. Provide a full instruction manual for the whole system. Provide technical guidance for the installation and use of the unit, including installation advice and electrical connection. Provide unit debugging and training for the operation of the machine on the working site and coordiante the customers with check and acceptance of the unit.

After-sale service support:

Send technicians to installation site for the guidance, equipment adjustment and training. Provide high-quality spare parts thoughout the year, and the maintenance technicians are always ready to provide technical help.