Newest 5 ply corrugated cardboard box production line machine

 Overview:

Quick Details:

 Complete corrugated paperboard production line is compose of shaftless mill roll stand, fingerless type single facer (vacuum suction type), preheater, double bridge ,gluer machine, double facer machine, cut off machine, slitter scorer machine, stacker and glue making system.Our company to absorb advanced technology from other countries, we get feedback from our users and on the base of our experience more than 30 years for develop the new production. The feature of our machine: high automatization,easy operation & maintenance,high efficiency ，good quality of paperboard,.compact structure and nice appearance.

type：WJ100-1800-Ⅱ type five layer corrugated paperboard production line:

1. .The maximum production width of the corrugated cardboard：1800mm

2.Design speed：100m/min

3.Economic speed：60-80m/min

4.note：Production line speed test paper should meet the following requirements：（the surface temperature of the equipment is not less than 172℃）

• Paper rating of not less than B grade        ﹡Paper moisture content of about：11%±2%

• top paper：100—250g/m2           ﹡core paper：100--250g/m2

• corrugated paper：100—200g/m2

    Flute-type combination：A 、C、 B、 E（as customers’ requirement） 

5.Steam the necessary requirements：steam consumption 1-1.5m3/n         steam pressure：0.8~1.2Mpa

6、power supply：380V     50Hz         Three-phase four-wire system

7、equipment installed total power：about150KW     The actual power consumption：about 80KW(full speed)

8、equipment covers：about65m×4.5m×4.2m（Specific length of foundation Figure prevail） workshop size:                            70m×11m×5m

9、Equipment out of paper orientation：According to the user to determine the transmission plant set left or right position

10、Equipment applicability，Available in A, B, C class domestic or imported paper Paper

Customer-owned section

1、steam heating system：proposal with 4000Kg    steam pipeline.

2、air compressed machine、air pipeline、glue conveying pipe.

3、power supply、wires connected to the operation panel and line pipe.

4、water sources、water pipelines、buckets and so on.

5、Water, electricity, gas flush mounting civil foundation.

6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material.

7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease.

8、installation、commissioning of food, accommodation。And provide installers with the installation.

ZJ-F shaftless mill roll stand

※Structural features：

★Symmetrical structure can also install two bundles of paper at the same time，Paper can be used for non-stop for a job；Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.

★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car；paper guide the use of channel 14 and the guide post weld，paper car adopt 10mmwelded stell，the length of track is 6000mm.

★manual dics brake，add screw following.

★electric elements centralized control the electric elements，toothed chuck.

※ paper trolley, track

※structural feature：

★the whole track buried，The main frame of the 14th Channel steel with ￠ 20mm cold drawn welded round，length of track 6000mm.

★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.

※RG-1-600 top（core）paper preheater

※structural features：

★preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.

★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable,

★electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of  360°.

SF-280S fingerless type single facer

※Structural features：

★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet，not less than 1.5 meters away from the host，Fully enclosed full operation side.

★base and wallboard cast iron wall，Wallboard thickness130mm。universal Joints。

★corrugated roller material adopt  48CrMoalloy steel，quenched、Laser hardening，Surface finish，main roll of corrugated diameter￠ 280mm，surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.

★pressure roller ￠ 284mm,surface grinding and chrome-plated；cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).

★pneumatic control glue to glue back, glue roller diameter ￠215mm,engraved polished surface after a 25-line pit style textured machined chrome plated，after scraping the roller surface polished hard chrome plated.

★Corrugated roller, pressure roller materials provided by the central plains steel，high on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ￠ 160mm cylinder with compression cylinder.

★preheat roll adopt seamless steel pipe production by tiangang ￠ 300mm，connecting with metal Hose.

※DF conveyor bridge

※structural features：

★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.

★Both sides of the security fence, ladder , high-strength save people the word pedals, ensure the safety of personnel and easy to operate.

★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.

★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.

★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.

※RG-3-600 triple preheater

※Structural features：

★preheat roller accord with the national standard of the pressure vessal，and enclosed the pressure container certificate and inspection certificate.

★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.

★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.

※GM-12 double glue machine

※Structural features：

★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic.

★Scraping gum roller surface by grinding and hard chromium plating.

★The rest of the guide rollers, hard chrome plated.

★Pressure roller with pneumatic lift, easy operation.

★ manually adjust scraping gap.

★glue roller ￠ 242mm、Doctor roll￠ 123mm、press paper roller￠ 130mm、preheat roller 270mm.

★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.

SM-10 double facer

★Heating plate surface by grinding treatment，hot plate width600mm，a total of 12 pieces heating plate.Minister of cooling setting 4 m.

 Preheat board is made of container board,  in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.

★hot plate adopts touch plate design structure.Plate movements using pneumatic spring-type structure.

★On both sides about conveyor belt deviation adjustment adopts automatic

adjustment，2 sets of the conveyor belt tensioning system，one set is manual（fine tuning）、the other is pneumatic adjustment（high speed）.

★heat pipe of the heating board seven section of control temperature, temperature display.

★up cotton belt with double cylinder S cotton belt tensioning device.

★bottom cotton belt with s-shaped correction manually tensioning mechanism,  structure simple and practical，under with manual fine-tuning。

★Drive roller coated with attached wear-resistant rubber ，showed a herringbone structure，With a high, ensure smooth cardboard output.

★Main drive motor for frequency conversion motor，low-speed torque，wide speed range ,reliable, and easy maintenance.

★hot plate internal for partition isolation structure,s-shaped flow of steam，Steam, water separation function significantly improves the utilization of steam.

※ZQS thin knife slitting

※structural feature：

★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.

★the whole machine can remove left and right,cycloid reducer to adjust.

★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.

★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.

※NC-120  cutter helical knives

※structural feature：

★it can store 200 units orders，replace the cutter specifications quickly and accurately，changing orders without stop,And enables networked computers to facilitate production management.

★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.

★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife.scissors, shears, shear force, long blade life.

★around feed rollers are used  the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.

★Knife roller: fine quality forged steel material, the balanced, with good stability.

★Host base and wall panels made of gray cast iron, rigidity, vibration resistance.

★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.

★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed) 

※DMT-120  paper sheet delivery and side conveyer

※structural features：

★Adopted on the 14th channel welded.Electric adjustment of cardboard the size of the

lateral output pneumatic control board, electrically adjustable conveyor speed.

★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.

★Vertical paper receiving using wide flat conveyor belt conveyor.

★Upper and lower double right angle output, PLC control, synchronous operation and the entire line.

★Automatic point system, improve work efficiency.   

※ZJZ glue station system

※Structural features：

★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.

★Horizontal glue machine can meanwhile matched  withmain body glue and carrier glue, and mixing, glue large.

★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.

★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.

★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.

★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.

★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.

★Responsible for technical guidance, teaching adhesive dispensing process.

※ZQ steam system

※Structural features：

★Production line for hot heating energy delivery device to maintain a stable operating temperature.

★All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust.

★By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure.

★Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment.

★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection.

★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint.

★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure.